351
WELLS MANUFACTURING COMPANY
2 ERIK CIRCLE, P. O. Box 280
Verdi, NV 89439
Customer Service (775) 345-0444 Ext.502
fax: (775) 345-0569
OPERATION MANUAL
MODEL
F-49RT
COUNTERTOP
PASTA
RETHERMALIZER
Includes
INSTALLATION
USE & CARE
Model F-49RT
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or
MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
p/n 304366 Rev. (-)
M351 012102 cps
TABLE OF CONTENTS
WARRANTY
SPECIFICATIONS
FEATURES & OPERATING CONTROLS
PRECAUTIONS & GENERAL INFORMATION
AGENCY LISTING INFORMATION
INSTALLATION
OPERATION
CLEANING INSTRUCTIONS
MAINTENANCE
TROUBLESHOOTING SUGGESTIONS
PARTS & SERVICE
CUSTOMER SERVICE DATA
xi
1
2
3
4
4
6
7
8
8
9
9
INTRODUCTION
Thank You for purchasing this Wells Manufacturing Co. appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it
gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use and care for the
appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
MODEL
VOLTS
AMPS
16.6 A
19.2A
WATTS
3,450W
4,600W
POWER SUPPLY CORD
NEMA 6-30P
F-49RT
208 VAC 1ø
240 VAC 1ø
NEMA 6-30P
1
FEATURES & OPERATING CONTROLS
Fig. 1 F-49RT Countertop Rethermalizer Features & Operating Controls
2
PRECAUTIONS AND GENERAL INFORMATION
WARNING: BURN HAZARD
Contact with boiling water can cause severe burns. Always wear protective clothing
and heat resistant gloves when operating the appliance.
WARNING: ELECTRIC SHOCK HAZARD
All servicing requiring access to non-insulated components must be performed by
qualified service personnel. DO NOT open any access panel that requires the use of
tools. Failure to heed this warning may result in severe electric shock.
CAUTION: BURN HAZARD
Contact with hot water may cause burns. DO NOT fill the water pot beyond the
scribed water level line.
This appliance is intended for use in commercial establishments
only.
CAUTION:
Risk of
Damage
This appliance is intended to prepare food for human consumption.
No other use is recommended or authorized by the manufacturer or its
agents.
DO NOT connect or
energize this appliance
until all installation
instructions are read and
followed. Damage to the
appliance will result if
these instructions are not
followed.
Operators of this appliance must be familiar with the appliance use,
limitations and associated restrictions. Operating instructions must be
read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and
follow all included cleaning instructions and schedules to ensure the
safety of the food product.
Disconnect this appliance from electrical power before performing any
maintenance or servicing.
CAUTION:
Hot Surface
DO NOT submerge this appliance in water. This appliance is not jet
stream approved. Do not direct water jet or steam jet at this appliance,
or at any control panel or wiring. Do not splash or pour water on, in or
over any controls, control panel or wiring.
Exposed surfaces can be hot
to the touch and may cause
burns.
Exposed surfaces of this appliance can be hot to the touch and may
cause burns.
The technical content of this manual, including any wiring diagrams,
schematics, parts breakdown illustrations and/or adjustment
procedures, is intended for use by qualified technical personnel.
Any procedure which requires the use of tools must be performed by a
qualified technician.
This manual is considered to be a permanent part of the appliance.
This manual and all supplied instructions, diagrams, schematics, parts
breakdown illustrations, notices and labels must remain with the
appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this
appliance has American sizes on all hardware.
3
AGENCY LISTING INFORMATION
This appliance conforms to NSF Standard 4 for sanitation only if
installed in accordance with the supplied Installation Instructions and
maintained according to the instructions in this manual.
STD 4
E6070
This appliance is U Listed under UL File E6070 for 208V and 240V.
INSTALLATION
UNPACKING & INSPECTION
NOTE: DO NOT discard
the carton or other packing
materials until you have
inspected the appliance for
hidden damage and tested it
for proper operation.
Carefully remove the appliance from the carton. Remove all
protective plastic film, packing materials and accessories from the
appliance before connecting electrical power or otherwise performing
any installation procedure.
Carefully read all instructions in this manual and the Installation
Instruction Sheet packed with the appliance before starting any
installation.
Refer to SHIPPING DAMAGE
CLAIM PROCEDURE on the
inside front cover of this
manual.
Read and understand all labels and diagrams attached to the
appliance.
IMPORTANT:
This installation must comply
with all applicable Federal,
Local and NFPA codes.
Carefully account for all components and accessories before
discarding packing materials. Store all accessories in a convenient
place for later use.
COMPONENTS
1 ea. WATER POT
1 ea. PORTION CUP RACK
4 ea. PORTION CUP, PASTA
4 ea. ADJUSTABLE LEGS
SETUP
Setup the appliance only on a firm, level, non-combustible surface.
Verify local codes for requirements. Concrete, tile, terrazzo or metal
surfaces are recommended. Metal over combustible material may not
meet code for non-combustible surfaces.
Install one adjustable leg at each corner of the unit by screwing the leg
into the fitting on the bottom. With a spirit level, check that the
appliance is level front-to-back and side-to-side. Verify that the unit sits
firmly ON ALL FOUR LEGS.
The lower portions of the legs are adjustable by turning; adjust as
required to level the appliance. All four legs must be adjusted to firmly
contact the counter in order to prevent tipping.
Refer to the Installation Instruction Sheet for required clearances.
Maintain required clearances between the appliance and adjacent
combustible surfaces.
Avoid storing flammable or combustible materials in, on or near the
appliance.
Fig. 2 Adjustable Legs
4
INSTALLATION (continued)
WARNING: Electric Shock hazard
All servicing requiring access to non-insulated electrical components must be
performed by a factory authorized technician.
DO NOT open any access panel which requires the use of tools. Failure to follow this
warning can result in severe electrical shock.
F-49RT RETHERMALIZER ELECTRICAL INSTALLATION
CAUTION:
Risk of
Damage
This unit is equipped with a cord and NEMA 6-30P plug, and requires a
properly installed NEMA 6-30R receptacle. Contact a licensed elec-
trician to install an appropriate 208 VAC or 240 VAC 30 amp electric
circuit and grounded receptacle.
DO NOT connect or energize
this appliance until all
installation instructions are
read and followed. Damage
to the appliance will result if
these instructions are not
followed.
Be sure the TEMPERATURE CONTROL KNOB is turned to the OFF
position, then plug the POWER CORD into a matching receptacle.
CAUTION:
Electrical Shock
Hazard
The ground pin of the power
cord plug is part of a system
designed to protect you from
electric shock in the event of
equipment damage.
Fig. 3 F-49RT Power Plug and Receptacle Configuration
DO NOT cut the ground pin
from the power cord plug in
order to fit an existing
receptacle;
DO NOT twist a blade of the
power cord plug in order to fit
an existing receptacle.
Contact a licensed electrician
to install an appropriate
electrical circuit and
receptacle.
IMPORTANT:
Damage due to being
connected to the wrong
voltage or phase is NOT
covered by warranty.
5
OPERATION
WARNING: BURN HAZARD
Contact with boiling water can cause severe burns.
Always wear protective clothing and heat resistant gloves when operating the appliance.
NORMAL OPERATION
CAUTION:
Hot Surface
1. a. Be sure the TEMPERATURE CONTROL KNOB is turned to
OFF.
Exposed surfaces can be hot
to the touch and may cause
burns.
b. Lower the ELEMENT HEAD into the frypot by pushing back on
the BASKET SUPPORT ROD, raising the ELEMENT HEAD
SUPPORT ROD, then carefully lowering the elements.
2. Fill the WATER POT with fresh water to the scribed water level line.
Capacity: 9 quarts
IMPORTANT: DO NOT overfill the water pot. Cold water will
expand as it heats. Adding too much water will allow the water pot
to overflow during operation.
Water will evaporate, and be captured by the food product during
cooking. For best results, maintain proper water level in the water
pot during operation.
3. Turn the TEMPERATURE CONTROL KNOB to the desired
temperature. The HEAT INDICATOR will glow. When the water
reaches the desired temperature, the heat indicator will go out.
The heat indicator will go off and on during operation as the
thermostat cycles to maintain temperature.
Fig. 3 Temperature Control
Knob
Pre-heat times 70ºF to 210ºF (approximate):
F-49RT (208 volts) - 20 minutes
F-49RT (240 volts) - 10 minutes
4. Load one to four portion cups no more than 1/2 full with pasta.
a. DO NOT overload portion cups. For best results, load portion
cups uniformly to half full.
b. Using the handle, lower the rack into the hot water.
Cooking time is approximately 30 seconds.
c. When food is cooked, lift the rack out of the water by the
handle. Hang the rack on the RACK SUPPORT ROD to drain.
Fig. 4 Water Level Marking
5. When the heat indicator light cycles off, the rethermalizer is ready to
cook the next load.
NOTE: If the water pot is
allowed to boil dry and
exceeds 275ºF, the hi-limit
safety will shut down the unit
and light the red TROUBLE
indicator. To reset:
Allow the water pot to cool,
refill with fresh water, then
press the red button on the
back of the element head
until it “clicks” and stays in.
If tripping persists, see
Troubleshooting Suggestions,
page 8.
Approximate performance guide
(refrigerated to serving temperature)
F-49RT (208 volts) - 120 4 oz. servings per hour
F-49RT (240 volts) - 180 4 oz. servings per hour
6. Reduce temperature control to 150ºF or less during idle periods to
save power. The rethermalizer will return to operating temperature
in just a few minutes when needed.
7. Keep the rethermalizer clean at all times. Rinse portion cups and
baskets frequently to minimize starch build up,
8. Drain the rethermalizer completely after use. Replace the water in
the water pot daily, or more often if starch build up is excessive.
Allow the water pot to cool before removing it from the cabinet.
6
CLEANING INSTRUCTIONS
WARNING: BURN HAZARD
Contact with hot water can cause severe burns. Allow the appliance to cool before cleaning.
Always wear protective clothing and heat resistant gloves when cleaning the rethermalizer.
PREPARATION
Turn temperature control to OFF
Unplug appliance from receptacle and allow
to cool completely before cleaning
CAUTION:
Electric Shock
Hazard
FREQUENCY
TOOLS
Daily, or as needed
Disconnect unit from electric
power before cleaning.
Mild Detergent, Non-abrasive cleanser
Soft Cloth or Sponge, Plastic Scouring Pad
CAUTION:
Burn Hazard
CLEANING
Allow unit to cool completely
before cleaning.
1. Turn temperature control to OFF. Unplug the unit.
2. Remove portion cups and rack, then swing the element head up
and out of the water pot.
CAUTION:
Electric Shock
Hazard
NOTE: The element support rod is spring-loaded. When the
element head is raised, the support rod will automatically swing
into position to keep the element head raised.
Do not submerge unit in
water.
3. Allow the water to cool to a safe temperature (120ºF or less).
Carefully remove the water pot: wearing heat-resistant gloves, lift
the water pot by the handles.
IMPORTANT: DO NOT spill
or pour water into controls,
control panel or wiring.
4. Water pot, portion cups and rack may be washed in a dishwasher,
or with warm water and mild detergent. Rinse thoroughly and dry
completely.
DO NOT submerge unit in
water. Damage to internal
components will occur.
Damage to internal
components from water
damage is not covered by
warranty.
5. Wipe/brush all crumbs and cooking debris from elements. Pay
particular attention to the area between the element and the
thermobulbs. Be careful that the capillary tubes of the thermobulbs
are not moved or damaged during cleaning.
6. Clean all exterior surfaces by wiping with a clean cloth dampened
with warm water and mild detergent. A non-abrasive detergent
and plastic scouring pad may be used for stubborn deposits.
IMPORTANT: DO NOT use
steel wool or abrasive
cleansers for cleaning the
cabinet or water pot.
IMPORTANT: DO NOT use steel wool or abrasive cleansers
as these will damage the surface finish.
IMPORTANT: DO NOT submerge the appliance in water.
DO NOT spill or pour water into controls, control panel or wiring.
Damage to internal components will occur.
7. Reinstall the water pot in the cabinet.
a. Be sure the TEMPERATURE CONTROL KNOB is turned to
OFF, then plug unit into receptacle.
b. Lower the ELEMENT HEAD into the water pot by pushing back
on the ELEMENT LIFTING HANDLE, raising the SUPPORT
ROD, then carefully lowering the elements.
c. Add fresh water to the MIN OIL line in water pot.
Procedure is complete.
7
TROUBLESHOOTING SUGGESTIONS
DESCRIPTION
POSSIBLE PROBLEM
SUGGESTED REMEDY
Unit will not heat
Not plugged in or circuit breaker
tripped
Plug into proper receptacle
Reset circuit breaker
Temperature control knob not set to
desired temperature
Set to desired temperature
Hi-limit safety tripped
Clean element1, reset hi-limit
Damaged internal component
Contact Wells Authorized Service
Agency for repairs
Unit will not maintain
temperature
Temperature control thermostat
thermobulb contaminated with
cooking debris
Clean element2
Damaged internal component
Contact Wells Authorized Service
Agency for repairs
Unit leaks water
Damaged water pot
Replace water pot (frypot)
Element head will not
raise, will not stay in the excess cooking debris in bottom
up position, or will not
Water pot out of position, or has
Check water pot for position
Clean water pot
lower
Contact Wells Authorized Service
Agency for repairs
Damaged hinge bracket or support
rod
1
2
The hi-limit safety is designed to shut down the unit if water pot is allowed to boil dry and temperature
exceeds 275ºF. However, a build-up of cooking debris between the heating element and the
thermobulb of the hi-limit safety will cause the hi-limit to trip prematurely. Clean the element so that
water may circulate freely between the element and the thermobulb. Reset the safety by pressing the
red button on the back of the element head.
A build-up of cooking debris between the heating element and the thermobulb temperature control
thermostat will cause inconsistent temperatures. Clean the element so that water may circulate freely
between the element and the thermobulb.
8
PARTS & SERVICE
DESCRIPTION
PART NO.
IMPORTANT: Use only
factory authorized
accessories and
LEGS, ADJUSTABLE (Set of 4)
COVER, FRYPOT
PORTION BASKET, PK OF 4
RACK, PORTION CUP
POT, SS WITH HANDLES
BASKET, SS 1/2 SIZE
20563
21010
21365
21747
21748
22070
service parts
For factory authorized
service, or to order factory
authorized replacement
parts, contact your Wells
authorized service agency,
or call:
Wells Manufacturing Co
.
2 Erik Circle
P. O. Box 280
Verdi, NV 89439
phone: (775) 345-0444
fax:
(888) 492-2783
(Service Parts Dept.)
Service Parts Department
can supply you with the
name and telephone
number of the WELLS
AUTHORIZED SERVICE
AGENCY nearest you.
CUSTOMER SERVICE DATA
please have this information available if calling for service
RESTAURANT _____________________________ LOCATION _____________
INSTALLATION DATE ________________________ TECHNICIAN ___________
SERVICE COMPANY ________________________________________________
ADDRESS ___________________________ STATE ______ ZIP__________
TELEPHONE NUMBER (_____)_____-_________
EQUIPMENT MODEL NO. _______________
EQUIPMENT SERIAL NO. _______________
VOLTAGE: (check one)
208
240
9
WELLS MANUFACTURING COMPANY
DIVISION OF CARRIER REFRIGERATION
2 ERIK CIRCLE, P. O. Box 280
Verdi, NV 89439
Customer Service (775) 345-0444 Ext.502
fax: (775) 345-0569
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